mecorad´s improvements in continuous casting processes funded
mecorads gets financial support by the “MEP programme” of the Free State of Saxony and the European Union. This funding scheme supports companies to introduce new innovations to the market and to shorten the time-to-market for innovative products. mecorad receives the MEP fundings for launching wtl series for continuous slab casting.
Measurement Directly Below the Mould
mecorad’s new development enables the collection of geometrical data directly below the mould exit in the cooling zone during continuous casting processes.
While traditional systems measure dimensional accuracy only at the end of the straightening zone, mecorad’s solution takes measurements much earlier. It measures the width of the cast strand approximately four meters below the mould level, in a zone where the surface of the red-hot strand is just beginning to solidify.
High Precision for Greater Control
The measurement accuracy of the strand width is below one millimeter. This level of precision allows deviations from tolerances to be detected and addressed early, ensuring tighter process control.
Real-Time Data Processing for Enhanced Efficiency
Seamless Integration with Intelligent Software
The data collected by mecorad’s system is processed in real-time by intelligent software. This information can be integrated into the customer’s existing systems via interfaces, ensuring smooth operation.
The rapid feedback enables the casting process to be adjusted more effectively to meet required tolerances.
Reducing Rework and Material Waste
With precise measurements and real-time processing, time-consuming reworking is significantly minimized. Additionally, material overcasting is greatly reduced, saving costs and conserving valuable resources.
Improving Casting Models Across Plants
The measured values also provide critical insights for improving casting models. These models can be refined and used for cross-plant comparisons, leading to better standardization and optimization of production processes.
Showcased on a European Stage
The new development was presented for the first time together with Aperam Châtelet Belgium at the European Steel Technology and Application Days 2021 in Stockholm.
Find out more about the mecorad solutions for continuous casting.
Click here to visit the website of the European Steel Technology and Application Days.
